Bypass Diodes

Imagine you are driving down the highway.  All the sudden, all traffic comes to a stop.  There is an accident ahead.  Luckily, there is a secondary road you can take and keep moving forward.  Without this secondary pathway, you would be stuck on the highway.  Solar modules function in the same way as above.  If there is even a little bit of shade, the flow of electricity is blocked.  By adding bypass diodes, a solar module now has multiple pathways.  This allows for the electricity to flow even if there is a blockage.

Typical solar modules will have at least three bypass diodes.  These three diodes separate the solar module into three sections.  In other words, your solar module has three pathways for electrical production.  If one section of the module is shaded from the Sun, the other two sections will still produce electricity.  This does mean the module will be reduced to 2/3 of its normal production.  However, without the bypass diodes, the production would be zero.

The question now is how these sections are created.  If you look at your solar module, you will notice silver tabs at the bottom.  And typically, there will be three separate silver tabs.  This tells you how the module is divided into sections (See figure 1).  Because of the bypass diodes, each of these sections can function independently of the other two.

What does this mean for your solar array?  If you have a location for your solar array that has some shading issues, you can still optimize that array.  Let us look at two examples:

Figure 1

Figure 1

Example1.jpg

Example one:  You have morning shade that affects the Eastern edge of your array.

In this example, it would make sense to mount your modules in portrait.  This is just like when you print a piece of paper.  The longer side of the module faces North-South.  By mounting the solar module this way, we are allowing the bypass diode to do its work.  If the Eastern edge of the array is shaded, we may lose a few sections in our modules, but the remaining sections will still produce electricity. 

Example two:  You have morning shade that will cover the bottom edge of the array.

In this example, if we mounted our array in portrait like above, we would have zero production.  This is because we have blocked every bypass diode.  Mounting the modules in landscape would be a better idea.  By doing this, you will lose roughly 1/3 of your electrical production during the shade.  But the bypass diodes still work, and you get 2/3 production.

Example2A.jpg
Example2B.jpg

Remember, when it comes to off-grid arrays, our goal is maximum production.  This allows us to have a more reliable off-grid array.  And that reliability will also translate into a longer lasting system.

DIY Solar Panels - Fact or Fiction

In recent years there has been a surge in websites and manuals for Do-It-Yourself Solar Panels. There have been some impressive claims as well. "Say adios to your utility", "Go 100% Solar", and "Reduce Your Electricity Bill for Pennies" is probably my favorite.  As an experienced Solar professional, I can tell you all of these to-good-to-be-true claims are more fiction than fact.

In this article I will discuss what a DIY Solar module is and will help you determine when it is and isn't appropriate to use.

What is a DIY module? 

A DIY Solar module is created when solar cells are soldered together in series and parallel. The common module size you see on the market is a 36-cell configuration.  At the end of the series and paralleled cells will be two leads used to connect the module to either additional modules or a load.  At this point you will need to add glass, an encapsulant, and a frame.  This entire setup becomes your solar module. 

From this point, a basic knowledge of electricity will be required.  Some specific skills and terms you should be familiar with are: 

Soldering 

Ohm’s Law (Volts = Amps X Resistance)

Series vs parallel wiring

Bypass diodes

Basic carpentry or fabrication

Please keep in mind that this is strictly to create the Do-It-Yourself Solar module and not what you are going to do with it once completed.

You can use DIY solar modules only in limited situations.  When there is a building department, insurance company, or utility company involved your DIY Solar Panel will NOT be able to be used.  Solar Panels must be tested to UL1703 standards. Once you've constructed a solar module from an assembly of parts, this new assembly is not UL listed.  Since the above depicts the majority of DIY situations, for safety and legal reasons, we strongly suggest that you do not attach your DIY Solar Panels directly to your house. 

So what can you do with DIY Solar modules?  You can use them for portable power that do not involve the situations listed above (building department, utility and insurance company).  For example, you could connect your DIY solar module with a charge controller and battery bank.  Now you have what is considered a basic DC off-grid system.  This is great for remote water pumping.

Do not fall victim to the idea that DIY solar modules will slash your electrical rates.  When In fact, DIY solar modules are illegal to tie into your existing electrical system if you are connected to a Utility.